SYNOPTIK

Have your manufacturing operations as economical, scalable and sustainable as it possibly can be, while keeping it compliant with quality requirements.

Synoptik optimizes the end-to end production process for costs, resource utilization, material consumption (or for any other custom defined objective).

WHY SYNOPTIK

Customizable Process Optimization​

Tailor your production flow to any combination of objectives—whether it’s cost, throughput, quality, or lead time—through a single, flexible optimizer.

True Cost Minimization

Few tools address total cost as comprehensively as Synoptik, optimizing both overall process expenses and unit part costs to deliver maximum ROI.

End-to-End Holistic Planning

From digital nesting and postprocessing to material usage rules (including powder recycling), logistics, and subcontracting, Synoptik considers every step and constraint in one unified run

Fully Configurable Across Modalities

Whether you’re running discrete manufacturing, process based flows, or hybrid scenarios, Synoptik adapts to your specific business case—no predefined process limits.

Real Time& Reactive Adaptation

Unlike static optimizers, Synoptik continuously listens for shopfloor events—equipment faults, material shortages, delayed deliveries—and instantly recalculates the optimal plan to keep you on track.

product features

Integrated nesting and scheduling automation

The (order-independent) nesting configuration and the scheduling of all process steps including post-processing are optimized not in separate runs but in one optimization step.

Nesting configurations can be controlled between static and dynamic nesting.

Integrated & Reliable Planning

SYNOPTIK combines MRP and scheduling in one step, ensuring optimal results.

Unlike traditional systems, it connects planning with Available-To-Promise and Capacity checks—eliminating unrealistic delivery dates and reducing manual backorder handling. Changes in operations? Delivery dates auto-adjust and update your customers instantly.

Smart Resource Allocation

SYNOPTIK ensures that resources with the most optimal capabilities (reevaluated at any moment in time) are being assigned to activities.

Flexible Price Configurator

Our powerful pricing engine supports both cost-based and market-based strategies, enabling competitive pricing with minimal cost.

Integrated with the cost optimizer, it also supports multiple cost accounting principles for maximum flexibility.

Configuration-Based Flexibility

Deploying adjustments due to new/modified processes, business cases, resource types or supply chain scenarios takes days instead of weeks or months.

Real-Time Reactive Optimization

SYNOPTIK instantly responds to shop floor events, recalculating optimal schedules in real time.

Integrated with our MES tracking system, it delivers up-to-date schedules, full production traceability, and instant insights into plan/actual variances and root causes.

FAQ

SYNOPTIK optimizes production for whatever your objectives are: minimizing costs, increasing logistics efficiency, increasing production throughput, minimizing material waste, etc. It is able to detect inefficiencies in, and suggest dramatic improvement of processes for companies of all sizes and production modalities.

If we take cost minimization as the ultimate goal, we’ve seen upper double digit improvement at many of the business cases the solution has been put in use for. Results might dramatically vary: Certain business cases have a higher level of potential for improvements. Get in touch with us for a non-committing consultation about your business. We would be able to give you a rough estimate right away.

SYNOPTIK gives detailed instructions on the sequence of operations, proposals on logistics scenarios (e.g. outsource or insource?), on
material consumption of the different resources, on replenishment planning, staffing, detects inefficient resources, makes investment or phase-out proposals (do I need new equipment or shall I phase-out
inefficient equipment with the aim to maximize profit, etc.). In short, it calculates the most economical production process scenario on any granularity for a dynamically rolling planning horizon.

We have two pricing options: licensing based and usage based. We charge only for whatever we are able to optimize. For a price quote contact sales@gpsyst.com.

We offer SYNOPTIK as an on-premise solution, and in the cloud. The
planning system has a large number of APIs that offers the possibility to integrate our system into a vast number of 3rd party or host
systems on different levels of granularity. We have special expertise in advising on the best integration scenarios with SAP and S/4 Hana.

First results may be obtained within a few days after installation or activation.
The planning module is shipped with pre- configured process scenarios, one of them is for additive manufacturing companies.
Complex scenarios or changes in operations (e.g. adding new business or production lines, extending existing manufacturing
modalities) do not require software program
changes, only changes in configuration settings. This eliminates the need for launching new projects and thereby saving inordinate amount of time and money compared to other solutions.

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